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Toyota Alabama launches $49 million solar project for engine plant

HUNTSVILLE, Alabama — Toyota Alabama’s engine manufacturing facility will soon be relying on the sun to generate over 70% of its power needs thanks to a 168-acre, $49 million solar project announced today.

At a press briefing this morning, Toyota Alabama, Toyota Tsusho America Inc. (TAI) and Huntsville Utilities outlined a power purchase agreement to support the project.

The 30-megawatt solar-generated system will be located in the North Huntsville Industrial Park, surrounding the Toyota engine plant.

“Toyota is taking a transparent, science-based approach to address climate change,” said Jason Puckett, president of Toyota Alabama. “By relying on the sun to power our operations, we will reduce our carbon footprint and create a model of environmental stewardship in North Alabama.”

The new solar facility is expected to generate 62,000 megawatt hours annually —reducing approximately 22,000 metric tons of COemissions per year.

Alabama auto industry
Toyota Alabama’s engine plant will soon be relying on the sun to generate over 70% of its power thanks to a 168-acre, $49 million solar project. (Image: Toyota)

That’s enough solar energy to power more than 5,600 U.S. homes, according to Toyota.

The automaker said the project is another step towards accomplishing its goal of achieving carbon neutrality in its operations by 2035.

SUSTAINABLE FUTURE

TAI’s Energy Infrastructure Solutions team led the project’s development and will manage the construction, scheduled to begin this spring. As the owner of the solar facility, TAI will be responsible for its long-term operations.

“Finding smart, creative solutions to climate change is an urgent and global focus for our company,” said Naoyuki Hata, TAI president and CEO.

“Using our know-how to bring projects like this to life aligns with our goal of creating positive impacts in local communities, while also helping create pathways to a sustainable future globally.”

The solar facility is scheduled to begin generating solar energy in summer 2024.

Since Toyota Alabama started production in 2003, the plant has expanded six times and represents a $1.5 billion investment. Its latest expansion, a $222 million project, was announced last year.

In 2022, Toyota Alabama’s 1,900 employees assembled more than 665,000 engines and hybrid engines. The plant supplies engines for popular Toyota vehicles such as the Tundra, Siena and Corolla Cross, which is produced at the nearby Mazda Toyota Manufacturing plant.

Since its launch, Toyota’s Alabama operation has adopted extensive sustainability practices that have reduced energy, waste, and water usage at the Huntsville facility. It already operates a 3.3-acre solar farm onsite that produces enough energy to power the plant during non-production.

“Toyota is committed to setting an example of sustainability to show how a company can significantly reduce the environmental impact of its operations,” said Greg Canfield, Secretary of the Alabama Department of Commerce.

For Huntsville Utilities, the project marks a new era of clean energy production for the municipal utility company. Through its long-term agreement with the Tennessee Valley Authority (TVA), this facility will be the largest flexibility project in the region, pioneering a shift in TVA’s relationship with local power companies across the Tennessee River Valley.

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Manufacturing

BRUNDIDGE, Alabama – Southern Classic Food Group LLC plans to invest an additional $14.2 million at its facility in Pike County, a project that is expected to add 82 jobs over the next two years. The company’s Brundidge operation supports the production of a variety of sauces, dressings and related food products for branded and private-label customers. Increased demand across key product lines is driving the expansion. The work will include adding manufacturing lines, upgrading equipment and supporting infrastructure, which will position the facility for continued growth and operational improvements. During 2025, Southern Classic became part of Trillium Foods LLC, based in Oakbrook Terrace, IL, headed up by the Reddy family. “We’re excited to continue investing in our Brundidge operations and the Pike County community,” said Chuck Caraway, company representative. “This expansion supports growing demand across our product portfolio and allows us to enhance our capabilities, improve efficiency and better serve our customers. We appreciate the partnership from the state of Alabama and local leadership as we move forward with this next phase of growth.” The continued growth of Southern Classic in Pike County shows the company’s confidence in the local workforce and the overall vitality of the region, said Margaret Henderson, south rural development project manager for the Alabama Department of Commerce. “Rural Alabama is home to vibrant businesses that prioritize innovation and high-quality products,” she said. “We know that the strong community support for Southern Classic will continue as the company enters this next chapter of growth in Pike County.” John Ramage, chairman of the Pike County Economic Development Corporation, said supporting and strengthening the local business community is at the core of the organization’s mission. “Southern Classic continues to play a significant role in our local economy, and we are excited about the opportunities this expansion will bring for Brundidge and Pike County,” Ramage said. Brundidge Mayor Isabell Boyd said the company is a key contributor to the local workforce. “We are so excited about this expansion project with Southern Classic. They are one of our most important employers, and the city is very proud to partner with them to bring these 82 new jobs to our community,” Boyd said.